Lesson 5. COMPOSITION OF ICE CREAM (LOW FAT, GOOD AVERAGE, PREMIUM) AND FROZEN DESSERTS (SHERBETS, ICES,SOFT SERVE)
Module 2. Definitions, classification and composition of ice cream and other frozen desserts (As Per FSSAI)
COMPOSITION OF ICE CREAM (LOW FAT, GOOD AVERAGE, PREMIUM) AND FROZEN DESSERTS (SHERBETS, ICES,SOFT SERVE)
For ice cream manufactures, composition is the first pre-requisite for obtaining a good quality with minimum cost. As quality and price are the two most important factors determining not only the current business but also the future of entire ice cream industry, due consideration must be given for deciding the composition of the product.
Composition of ice cream is decided after giving considerations to legal requirements, mix handling properties, quality of product desired, raw material available, plant procedures, trade demand, composition and cost. Ice cream as made in different parts of the country varies rather widely in composition making it difficult to provide a formula that will produce best ice cream. However, an approximate composition for economy, good average and deluxe ice cream is given in table. The recent advances with respect to composition of ice cream are given below.
More dairy ingredients than ever can now be harvested from milk and milk products such as whey to make superior quality ice cream. Innovations such as ultra filtration/ reverse osmosis, gel filtration and electrodylisis can be used to produce a broad base of raw material for formulating dairy dessert. Replacement of a part of MSNF with whey protein concentrate or milk solids concentrate with the use of ultra filtration can be utilized for the manufacturing of better quality product.
- Replacement of a part of MSNF (10-14%) with plant proteins/isolates such as chick pea protein isolate (CPI), peanut protein isolate (PPI) and sesame protein isolate (SPI) in the ice cream.
- Replacement of a part of sugar and cocoa in chocolate ice cream with sweet potato.
- Micro encapsulation of flavors.
- Manufacturing of dietetic ice cream with low fat and high protein, or with fat replacement or fat mimetics.
- Replacement of milk fat with palm oil or palm kernel oil for obtaining lower cost and improved quality.
- Replacement of a part of sucrose with corn product of varying Dextrose Equivalent (DE) and other sugar substitutes.
5.3 Raw Materials
The fat content and type used in ice cream and frozen desserts are used to classify individual products according to the national regulations or standards of identity of most countries. The word ice cream can now be used for four categories of ice cream - non fat – ice cream(less than 0.5% fat), low-fat ice cream (2.0% fat), reduced fat ice cream (2.0-10.0%)and regular, premium, and super premium ice cream (more than 10% fat) as per US regulations.
The existing national ice cream legislations in the individual member states of the EU vary considerably with regard to the fat content of ice cream. For example, minimum fat varies from 5% in the UK to maximum of 12% in the final product and no such requirements existed in Italy.
5.3.2 Milk solids not fat (MSNF)
MSNF consists of proteins, lactose and minerals, the components of which vary considerably. The most commonly used MSNF sources and their composition are shown in the Table 5.2.
Table 5.2 Typical composition of MSNF sources
The key components of MSNF are proteins which a part from their contribution to nutritional requirements also have an effect on the whipping characteristics and other physical and sensory properties of ice cream. In addition they have good functional properties such as
- Interaction with some stabilizers.
- Stabilization of the fat emulsion after homogenization
- Contribution to structure of ice cream
- Water binding ability
Sweeteners which include the lactose added via MSNF, make up the major part of the solids contained in the ice cream. The degree of sweetness is determined by the addition of Sweeteners. Due to their depressing effect on the freezing point, sweeteners also control the amount of frozen water in ice cream and thus thesoftness of the final product. Table-5.3 depicts the most commonly used ice cream sweeteners and compares their influence on the degree of sweetness and freezing point of the ice cream with that of sugar (sucrose).
Table 5.3 Freezing point depression and sweetness in ice cream
FPDF– Freezing Point Depression Factor
DE– Dextrose Equivalent
HFCS– High Fructose Corn Syrup
Emulsifiers are by definition substances which make the formation of an emulsion possible due to their ability to reduce surface tension. In ice cream oil in water in water emulsion and an air – in – partly frozen mix emulsions are involved. Glycerol esters of fatty acids, commercially known as mono and diglycerides, are the emulsifiers most commonly used in ice cream. The benefits of emulsifiers in ice cream manufacture include:
- The dryness of ice cream on extrusion from continuous freezer
- Improved whipping properties
- Improved body and texture
- Richer mouth feel and creamy sensation
- Improved air cell distribution
- Improved heat shock resistance
Stabilizers influence the movement of water, partly due to their ability to form H-bonds and partly due to their ability to form a three dimensional network throughout the liquid which leadsto the immobilization of water. The water binding / immobilizing effect improves the storage stability of ice cream. Furthermore, stabilizers have positive influence on body and texture of ice cream. Finally, stabilizers contribute to the melting resistance of ice cream and prevent wheying off during melting. The most commonly used stabilizers are as follows
1. Locustbean gum(LBG)
5. Sodiumcarboxy methyl cellulose(Na – CMC)
In order to obtain desired properties, combinations of stabilizers are used. The dosage of stabilizer combination in ice cream is normally between 0.1 and 0.3%.
5.3.6 Composition of sherbets and water ices
Sherbets, or milk lollies and waterices, or ice lollies, are defined as the frozen products containing none orvery little milk solids in comparison with ice cream. These are usually fruit flavoured and acidulated. Thus, these products notonly contain less food solids and more water, but also have higher concentrations of the sweetener. Their fruit and acid content imparts a characteristic flavour and tartness, and the ‘ice rich’ structure gives the product a typical chewy texture.
A typical sherbet formulation may contain 20-23%sucrose and 7-11% corn syrup solids (CSS), where as the corresponding figures for water ice would be 23-25% and 7-11%. Unlike dextrose, CSS can be used at higher level of sucrose replacement to obtain a smoother texture and a firmer, though stickier body.
Since sherbets and ices contain less total solids, and therefore, less overrun than ice cream, whipping agents (i.e.emulsifiers or surfactants) are generally not required. As most sherbets and practically all ice lollies, besides being fruit flavoured, contain added acid [pH3-4]. The stabilizer used should be stable under such conditions. Alginates, particularly ester alginate, xanthan gum, sodium Carboxy Methyl cellulose(CMC), and certain other hydrocolloids such as gum Arabic, gum karaya, gum tragacanthsetc. have been considered suitable for use in these products.
Fruit-flavoured, especially citrus- flavoured sherbets and ices are acidified to0.30-0.50% acid for a sugar content of 25-30% to 35-40%. Although many acids viz, citric, tartaric, lactic, maleic,ascorbic and phosphoric acids can be used, the first one is most frequently employed. Some typical sherbet and ice formulations have been given in the table below.
5.4 Sherbets and Related Products
Fruit Sherbet: It is a pasteurized product made of fruit juices, sweetener or stabilizer, and 2-5% total milk solids, (1-2%) milk fat and 1-4% (NMS). The minimal acidity of 0.35% is normally adjusted with citric acid, but is calculated as lactic acid. A mixture of 4 parts water ice mix with 1 part ice cream mix can constitute a sherbet mix. Agitation during freezing creates air cells reducing the weight per liter, equivalent to 50% overrun.
Table 5.4 Examples of sherbets and ice lolly formulations
Souffle: Sherbet containing egg yolk or whole eggs smoothie, a blend of fresh frozen fruit, fruit juice and frozen yogurt or sherbet Ices and related products.
Water Ice: Also known as ice,the product is made of fruit juice, nutritive sweetener and stabilizer, with or without additional fruit acid, flavoring, color or water and frozen with or without agitation. No dairy products or egg ingredients other than egg white are contained. The mix need not be pasteurized.
Novelties: The novels are from frozen desserts includebars (with or without sticks), sandwiches, cones, molded items, rolls, and cakes.