Tractor Systems and Controls 3(2+1)

Lesson 6. Traction and related definitions, mechanics of a rigid wheel (traction and towed)

Traction testing machine

The traction testing device,  is a soil bin based that can be used to conduct controlled experiments.. With  this tires of varying diameters  widths can be tested.  The system is designed  will provide variable vertical load up to get varying pull force. The device can be operated in a draft control or a slip control mode.The simplest device for a traction test of a wheeled device requires supporting the moving wheel, which applythe required torque, and measuring the developed force . However, there are variousways by which this can be carried out , with varying levels of complexity. Some devices can be operated only in soilbins, whereas, others are operated in the field.

Tire testing procedure

The tire test consisted of several runs and for a given run, vertical load on the tire is varied to get pull force under controlled slip using load cell type of sensors. The slip control mode may include zero slip to higher slip levels using single wheel tyre tester. In this type of machine torque and speed can also be measured by installing the required sensors to estimate traction performance parameters.

Traction Terminology

Traction.

The process by which a tractor develops tractive force and overcomes motion resistance to produce desired motion.

Tractive force

 The force developed on the tractor interface by the traction device as a result of applied torque from the power source.

Motion resistance

Any force imposing resistance against desired motion.

Rolling resistance

Motion resistance that arises from deformations in the soil  and the traction device

Sinkage

The depth to which the traction device penetrate into the soil measurednormal to the original, undisturbed surface.

Slip

It is an indication of how the speed of the traction device differs from the forward speed of the tractor. It can be  defined as as the percentage travel reduction and given as

S = [ 1 – Va/Vt] 100

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Traction efficiency

The efficiency of the tractive device is  converting the axle input power into output power, the term tractive efficiency (TE) has been defined as

TE = Output power/ Input power x100

Basically tractive efficiency is  converting the axle torque  into net traction .

Traction prediction equation

Dimensional analysis is the best technique  used to develop the prediction models for traction forces of pneumatic wheel type of tractor in tillage operation. Soil-wheel interaction was considered in developing the prediction  models. Based on the Buckingham Pi Theorem, the number of dimensionless and independent quantities  required to fully express the relationship between the variables were determined. Total number of factors can be listed as below table1-

Table 1 : the effective factors of soil and  tractor

 

The factors listed above in table 1, can be written as-

F, F_T , F_P  =f ( CI, B, D , R, W, S )

According to Buckingham's theory, the number of invariants and repetitive invariants were 9 and 2 respectively, so 7 constant pi-values are obtained. In this, two repetitive invariants - weight (W) and breadth( B ) are used. Using the dimensional analysis with considering the two repeating variables, the π numbers can be written as –

Π_1, Π_2, Π₃   = f (Π_4, Π_5, Π₆ Π₇ )

Equating the exponents of two sides of each π number and by Solving  these we  obtained an  equations for a1, b1, …, , with seven  dimensionless parameters in the form as mentioned below-

Π_1,    = F (W)^a1(B )^b1   = M⁰L⁰T⁰

Π_2,   = F_T (W)^a2(B )^b2  = M⁰L⁰T⁰

Π₃   = F_P (W)^a3(B )^b3   = M⁰L⁰T⁰

 Π₄   = CI(W)^a4(B )^b4   = M⁰L⁰T⁰

 Π₅  = D (W)^a5(B )^b5    = M⁰L⁰T⁰

 Π₆   = R(W)^a6(B )^b6     = M⁰L⁰T⁰

 Π₇   = S(W)^a7(B )^b7     = M⁰L⁰T⁰

The combination of extracted π numbers can be written as a functional equation in the form of:

Π_1,    = F /W

Π_2,   = F_T /W

Π₃   = F_P /W

 Π₄   = B²CI/W

 Π₅  = D/B

 Π₆   = R/B

 Π₇   = S

It can also be written as –

F/W, F_T /W, F_P /W = B *D* CI/W, D/B, R/B, S

TOWED WHEEL

A towed wheel is an unpowered wheel and  axle torque is considered to be  zero . The towed force of a towed pneumatic tire is generally dependent upon load, size and inflation pressure, as well as soil strength. Hence the towed force can be predicted from-

F_T /W = 1.2 /Cn + 0.o4

Where

F_T  = towed force of wheel

W= dynamic wheel load

B = unloaded tire  width

D = unloaded  tire diameter.

Cn= wheel numeric

Cn = B D CI/W

CI = cone index

DRIVING WHEEL

The variations of driving wheel performance is based on the consideration that the  normal tire inflation pressures in agricultural tyres produce tire deflections of approximately 20 per cent. Therefore,  traction prediction equation can be given as for net pull, slip, and load -

F_P /W = 0.75(1- e^-CnS) - ( 1.2/Cn + 0.04)

Where,

F_P  = wheel pull

W = dynamic wheel load

e = base of natural logarithms

Cn = CIBD/W

CI, B,D and S as stated before.