Site pages
Current course
Participants
General
Module 1. Role of mechanization and its relationsh...
Module 2. Performance and power analysis
Module 3. Cost analysis of machinery- fixed cost a...
Module 4. Selection of optimum machinery and repla...
Module 5. Break-even point and its analysis, relia...
Module 6. Mechanization planning
Module 7. Case studies and agricultural mechanizat...
Topic 8
Topic 9
Topic 10
Lesson 10. Cost of Operation of Farm Equipment
One of the most important items influencing the profitability of farming operations is the cost of owning and operating the farm machines. Accurate cost estimates play an important role in every machinery management decision, namely, when to trade, which size to buy, how much to buy, etc. There are two main types of machinery costs:
Fixed Costs: These costs depend on how long a machine is owned rather than how much it is used. Fixed costs include the following:
1) Depreciation
2) Interest
3) Taxes
4) Shelter
5) Insurance
Operating Costs: It is also called as the variable costs. It varies in proportion to the amount of machine used. The operating costs consist of the following:
1) Repair and maintenance costs
2) Fuel costs
3) Oil or lubrication costs
4) Labour costs
Fixed Costs
Depreciation: Depreciation means a loss in the value of a machine due to time and use. Often, it is the largest of all costs. Machine depreciate, or have a loss of value, for several reasons, such as, age of machine, wear and tear of machine and obsolescence. There are several different methods to calculate the depreciation. These include the following:
1) Estimated value method
2) Straight-line method
3) Declining-balance method
4) Sum-of-the years digits method
5) Sinking-fund method
Estimated Value Method: It is the most realistic determination of depreciation. At the end of each year the value is compared with the value of machine possessed at the start of the year. The difference is the amount of depreciation. Table 3.2 gives the estimated values as the percentage of the purchase price for most of the expensive farm machineries.
Table 3.2: Estimated values of depreciation at the end of year.
Machine |
% of purchase price |
|||||||||
|
1 |
2 |
3 |
4 |
5 |
6 |
7 |
8 |
9 |
10 |
Tractor |
36 |
6 |
5 |
5 |
5 |
4 |
4 |
3 |
3 |
3 |
Self-propelled combine |
41 |
7 |
6 |
6 |
5 |
5 |
4 |
4 |
3 |
3 |
Tractor-drawn combine |
46 |
7 |
6 |
5 |
5 |
4 |
4 |
3 |
3 |
2 |
Corn picker |
49 |
6 |
5 |
5 |
4 |
4 |
3 |
3 |
2 |
2 |
Baler |
49 |
6 |
5 |
5 |
4 |
4 |
3 |
3 |
2 |
2 |
Forage harvester |
53 |
6 |
5 |
4 |
4 |
4 |
3 |
3 |
3 |
3 |
Cotton picker |
43 |
6 |
6 |
5 |
4 |
4 |
4 |
3 |
3 |
1 |
Straight-line Method: In the straight-line depreciation method, an equal reduction of value is used for each year the machine is owned (Fig. 1). This method can always be used to estimate costs on a specific period of time, provided the proper salvage value is used for the age of the machine. The annual depreciation value can be calculated from the following expression
Where,
D = average annual depreciation, Rs/h
P = purchase price, Rs.
S = salvage value, taken as 10% the purchase price
L = life of machine, years
H = annual use of machine, hours
The straight-line depreciation method is not quite accurate for giving the value of a machine at same age. In actual practice machine depreciates much faster in the first few years than in the later years.
Fig. 1: Straight line depreciation.
Example: Suppose a new tractor is purchased for Rs. 3,00,000.00 and its life is assumed to be 15 years. Assume salvage value as 10% of purchase price; then average annual depreciation would be
Declining-balance depreciation method: It reflects the actual value of a machine at any age rather than the value found from the straight-line method or sum of the digits method. With the declining balance method, a machine depreciates a different amount for each year, but the annual percentage of depreciation is the same (Fig. 2). Depreciation can be calculated by using the following expression
Dn+1 = Vn - Vn+1
Vn = P (1- X/L)n
Vn+1 = P (1 - X/L)n+1
Dn+1 = P(1 - X/L)n (X/L)
Where.
Dn+1 = amount of depreciation charged for year n+1, Rs./year
V = remaining value at any time
P = purchase price, Rs.
n = number representing age of machine in years at the beginning of year in question
L = life of machine, years
X = ratio of depreciation rate. It may be any number between 1 and 2. If X = 2 the method is called double-declining-balance method.
For used machine X is taken as 1.5.
Example: Suppose a new tractor is purchased for Rs. 3,00,000.00 and its life is assumed to be 15 years. Assume salvage value as 10% of purchase price; then find the depreciation in 6th year.
Dn+1 = Vn - Vn+1
Vn = P (1- X/L)n
Vn+1 = P (1 - X/L)n+
Given n = 5; X = 2 for new machine and L = 15
Vn = 300000 (1- 2/15)5
= 146683.65
Vn+1 = 300000 (1- 2/15)6
= 127125.83
Dn+1 = Vn - Vn+1
= 146683.65 – 127125.83 = 19557.82 in 6th year
Example: A machine costing Rs. 3,00,000.00 has a total life of 15 years. If the rate of inflation is taken as 5% constant through out its life period, find the future price of machine, total depreciation, remaining value and annual depreciation charge at the end of 12th year. Take salvage value as 10% of inflated price.
Solution:
Using equation (1) future price at the end of 12th year will be
F = P (1 + I)n
= 300000 (1 + 0.1)12
= 941528.51
Total depreciation after elapse of 12 years will be
Remaining value of the machine at the end of 12th year will be
= 941528.51 - 677900.53 = 263627.98
Annual depreciation charge in the 12th year using equation (6) will be
= 0.06 P [n (1 + I)n - (n-1) ( 1 + I)n-1 ]
= 0.06 x 300000 [12 (1 + 0.1)12 - (12-1) ( 1 + 0.1)12-1 ]
= 0.06 x 300000 [37.66 – 31.38]
= 113040.00
Thus, it can be seen that at the higher inflation rates the financial burden on the farming enterprise will be very high. The above technique can be applied to other depreciation methods with constant/variable inflation rated in the life span of a farm machines.