Scalding
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The factors to be considered relating to scalding and dehairing are
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Hourly rate of slaughter
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Size of pigs to be handled
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Efficiency of cleansing and corrosion.
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Vertical scalding of pig carcasses involves the use of a double-walled tunnel in which steam, generated from a water bath in its bottom, is blown over the carcasses and through a ventilator located over the condenser.
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A thermostat at 62˚ -64˚C controls the temperature of the tunnel.
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The cooling water from the condenser in the tunnel is used to flush the pig carcasses during the dehairing process.
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Before entry into the tunnel, the carcass should hang for three minutes and then lie on its side for two minutes.
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The pig carcasses are then transported to the tunnel on a rising rail so that the head is under the other parts of the body during the whole scalding process, which lasts six minutes.
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Trimming and singeing take place afterwards.
Advantages of Vertical Scalding
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To greatly improve the bacteriological standards of the pork.
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To produce bacteria-free lungs.
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To reduce muscular degeneration.
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To reduce incidence of PSE (pale soft exudative muscle) due to the fact as here the body temperature does not go above 41˚C.
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To reduce operating costs.
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Last modified: Wednesday, 12 October 2011, 5:05 AM